Semi-automatic machine "Rabitz"

Semi-automatic machine "Rabitz"

Machine for making chain-link. Equipment at a reasonable price of 63,000 rubles for the modification for 380 volts, and 68,000 rubles for the modification for 220 volts. The semiautomatic machine is perfect for everyone who is just planning to start their business in the production of netting. The technical characteristics of the equipment are universal and allow you to start weaving a mesh on it even for those who have no experience in metalworking equipment.

Let's tell a little more about the technical characteristics of our semi-automatic machine for the production of chain-link:

  • The thickness of the used wire 1.2 mm - 3 mm

  • Range of used cells from 15 mm to 60 mm

 • Operating voltage 220 or 380 Volts, depending on the client's wishes

  • Width of the produced mesh from 0.5 m to 3 m

  • Weight about 70 kg

  • Size 1.2x0.7x1.0 m

  • Ability to install a frequency converter of speed

 • Possibility of installing an electronic control unit for counting the length and width of the roll.

The machine will help you work with different types of wire. First of all, it is thermally untreated wire GOST 3282-74 without coating or galvanized. In addition, our machine can produce a PVC-coated mesh (a polymer coating that allows you to produce a chain-link of different colors). The design of the equipment allows you to timely adjust to various types of wire from which the mesh will be made.

Despite its small size and ease of use, the equipment is quite productive:

  • With cell 25: 9 pieces

  • With cell 30: 10 pieces

  • With cell 35: 11 pieces

  • With cell 40: 13 pieces

  • With cell 45: 16 pieces

  • With cell 50: 18 pieces

  • With cell 55: 22 pieces

  • With cell 60: 26 pieces

These data refer to standard rolls of chain-link with a size of 1.5m x 10m.

The versatility of the machine for the production of chain-link allows you to use it not only at production sites, but also in small rooms. For example, in some utility rooms or even a garage. This can be done if, for example, there is no possibility of connecting to a 380 volt network, but there is only a household outlet. In this case, the purchase of a modification of the machine for 220 volts will help. Such equipment can become both the main one in a new direction of activity, and allow organizing part-time work for its owner. He will be able to weave a chain-link in his free time from the main work.

 For full-fledged mesh production, it is necessary to prepare a room with an area of ​​8 square meters or more. This is enough to accommodate the machine. You also need to prepare racks on which the finished products will be stored. And here there is one nuance that makes it possible to increase the capacity of the racks by almost three times. The thing is. that the production of mesh on semi-automatic machines has its own specifics - ready-made rolls can be rolled up using the so-called Euro-roll method, when the roll of the chain-link is rolled up as tightly as possible. So much so that it becomes almost three times smaller in diameter than the standard one. This significantly saves space not only on racks, but also during transportation of finished products.

The machine is very economical in terms of energy consumption. Recall that we propose to purchase two modifications of equipment for 220 or 380 Volts, with a power of 2.2 or 1.5 kW, respectively. At the same time, it is important to understand that electricity consumption does not occur during the entire operating time of the machine for the chain-link, but only at the moment the spiral is woven into the mesh fabric. Ultimately, electricity consumption is no more than 15 minutes per hour.

 You can make a simple calculation. For the production of a standard roll of mesh, a chain-link with a size of 1.5x10 meters and a cell of 55 mm, it takes about 40-50 minutes. time. Calculating a little, we see that only 0.25 kW of electricity was spent in the production of this roll. In other words, we can say that this expense remains only a small costly part in the manufacture of a chain-link.

 If necessary, an electronic control unit can be connected to our machine, which will allow calculating the length and width of the roll. It should be noted right away that the use of such a block will not have a significant effect on the productivity of your work on the machine for the manufacture of chain-link. And it will not simplify the work and will not provide advantages over a machine on which the electronic control unit is not used. It is important to remember the main thing - if the operator does not have a stable skill of weaving a chain-link, then he will not be able to work confidently either on a machine with a control unit or without it. This happens because a semiautomatic device with an electronic control unit, in fact, duplicates what a person is already doing on this equipment. And in the event of a failure in the weaving process, it even begins to interfere, since you will have to restart the program for calculating the length and width of the roll. Thus, we recommend that you first work on a conventional machine, understand the essence of the process, and only then, if you feel such a need, you can buy an electronic control unit. Moreover, it is not difficult and special connectors for its connection are installed on our machine by default. As practice shows, the vast majority of operators and owners of machine tools for the production of chain-link prefer not to overpay for an unnecessary option and work without using an electronic control unit.

 We also note that each buyer of our machine for the chain-link receives a gift - a full set of drawings for all sizes of screw bushings in the range from 15 to 60 mm. With their help, the problem of supplying consumables disappears. If necessary, screw bushings can always be made in any turning workshop. A specialist of average qualification will cope with this task. As for the so-called "knife" - a metal plate that is inserted into a screw sleeve, it can be made using an improvised metalwork tool from a strip or sheet. We also talk about this in the training video that we send to the buyer along with the machine.

 Profitability of mesh production is 20%. With a capacity of 12 rolls with a 55th cell per 8-hour shift, your revenue in case of selling each roll for 650 rubles will be 7,800 rubles per shift or 170,000 rubles per month, if you work only on weekdays. The profit, respectively, is about 35,000 rubles. As for the sales market, it is quite wide. The netting netting is actively bought by both individuals and organizations. These can be builders and summer residents, and simply those who need to fence off any territory. You also need to actively cooperate with trade organizations, those who resell the net on the market or in stores. They can become your wholesale customers and purchase quite substantial volumes of products. You can also conclude additional agreements with them for the winter period of time, when the demand for chain-link decreases. In this case, trade organizations can be offered to pay for the spring supplies of the mesh at winter, much lower prices. Thus, there is a win-win proposition when you, as a manufacturer, support the sale of finished products, and buyers receive an inexpensive net.

It is not difficult to advertise in the manufacture and sale of the chain-link. The grid is well known to buyers, and does not need an additional explanation of what it is. Advertising is served through the following channels: free or paid newspapers, the Internet. It is not necessary to exclude the most common announcements on the porches, in garden associations, in the private sector. These customer sources can also provide a very good response. Separately, we need to dwell on online sales of the grid. It is important to understand here that this is a modern instrument that is gaining more and more popularity. Therefore, its potential cannot be neglected. Your best bet is to have your own website where you offer a grid to your customers. Also actively use the capabilities of various trading platforms. When you develop a certain user skill, try to start selling the grid through ads in Yandex. Direct. Ultimately, a skillful marketing approach is the key to your success in chain-link production.

Remember that you, as a manufacturer, and not a reseller, will always have an advantage over regular traders. The capabilities of the machine allow you to make a mesh. Which meets the needs of buyers as much as possible. For example, a client might contact you. Which needs a narrow mesh with a width of 0.5 m and a length of 15 m. With the help of our semi-automatic machine for making a chain-link, you can easily fulfill this order. The equipment allows in this sense to be quite variable and make a mesh of any length and width, with different wire thicknesses. Merchants, unlike you, as a rule, have only a limited assortment at their disposal with standard dimensions of 1.5x10 meters. Therefore, you will always win in competition with them. Moreover, for the manufacture of non-standard rolls, you can take an additional payment, which will increase the profitability of production. At the same time, it will still be more profitable for buyers to buy your chain-link than to overpay for what they do not need.